Iron and steel plants are highly process-oriented enterprises. Once unplanned downtime due to equipment failures, it will bring heavy losses. If the signs of equipment failures can be found at an early stage and measures can be taken in advance, the occurrence of failures can be reduced and the operation and maintenance costs can be reduced. Therefore, the monitoring and inspection of equipment has always been the top priority.
The boring inspection work day after day is an intelligent scene in Ansteel. Through the real-time linkage between the front-end thermal imaging equipment and the background system, the inspection workers can remotely view the pictures of various points of the blast furnace and understand the furnace. Changes in temperature in specific areas of the skin. In the past, the archiving of manual inspection data in a fixed period of time has become real-time data monitoring and early warning in multiple periods of time, and reports and analysis can be quickly generated. .
Ansteel's "Science and Technology Inspection" comes from Hikvision's "Online Operation and Maintenance Solution for Steel Equipment Based on the Integration of Things and Information". In this solution, Hikvision relies on the full-stack spectral perception capability, deeply integrates with informatization and production systems through the IoT-information fusion platform, relies on the low-code inspection engine and rule engine, and deeply applies perceptual intelligence and cognitive intelligence. It helps iron and steel enterprises to realize remote inspection and online monitoring. At the same time, through the new UI (user interface) of equipment digitization, it provides iron and steel enterprises with a new mode of efficient, convenient and reliable equipment management, and practically brings value to iron and steel enterprises.
Traditionally, the equipment operation and maintenance work of iron and steel enterprises is highly process-based, with high operational risks and heavy inspection tasks. It is difficult to cover all aspects of manual inspections. Using manual input methods cannot guarantee the authenticity of data, and it is difficult to archive paper records. The process of tracing details is cumbersome. To this end, Hikvision uses the intelligent online detection and inspection engine of equipment, combined with multi-dimensional data such as temperature, sound and vibration sensors, to help users remotely grasp the operation status and inspection reports of enterprise production equipment, and form a timely detection and rapid solution to problems. The business closed loop provides effective data for the equipment maintenance database.
Through remote inspection, steel enterprises can also analyze, warn and record abnormal equipment conditions, reduce the impact of unpredictable equipment factors on production, and provide situational analysis for production operations. In addition, the solution also builds a three-dimensional model of equipment to realize the visualization of equipment installation, ledger management, equipment status, operation and maintenance inspection, maintenance process, and health model, which simplifies equipment management.
